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熱噴涂設備-噴鋅機-噴鋁機

 

噴涂料設備系統

熱噴漆設配(噴鋅機,噴鋁機,噴鋅鋁和金機)系列的

Thermal spraying equipment (spraying zinc machine, spraying aluminum machine, spraying  injection machine spraying zinc alloy machine) series

·熱噴塑產品進程:以兩種熱力將噴塑的原建筑材料(橡膠線或粉材)電加熱,熱膨脹的的原建筑材料導致熔融或半熔融方式的粒子,這么多粒子以壓縮成空氣中為動力系統以相應的速度慢沖擊性并積累在基軀干部上邊,導致有著相應因素的噴塑層。

·以出示電熱器鍋爐的有差異 ,可可分燒法和電熱器法。后者比如燒火柱噴塑、暴炸噴塑及繞城高速火柱噴塑(HVOF);二者包擴電弧放電噴砂及等陰陽陰陽離子噴砂(又分自然壓等陰陽陰陽離子噴砂與水穩等陰陽陰陽離子噴砂)。噴砂加工工藝對涂覆產生了最重要不良影響的是噴砂濕度(嚴要求的說,是溶滴影響基表皮面時的濕度)和溶滴影響外壁的加速度。

·斯特爾熱噴漆系統的包括主要主要用于塔桿、燈桿、鋼箱梁、水閘們、漁業等設備構造件大空間高效防水及制紙烘缸、彩印輥、曲軸等軸類的表皮剎車盤磨損的噴漆清理,還適主要主要用于電解電容、電瓷相關行業的電極材料噴漆等。

·Thermal spraying series process: Add some heat source and to heat up the spraying materials(Wire or powder materials), heated material form melting or half melt condition of particles, These particles are power by compressed, to certain speed for the impact and deposition in the matrix surface, form a spray coating with some characteristics.

·To the different provide between heat source it can be divided into burning method and heating method. The former includes combustion flame spraying, explosion spraying and the flame spraying (HVOF); The latter include arc spraying and plasma spraying (is divided into atmospheric plasma spraying and plasma spraying water stability). Spraying process have an important impact on the coating is that spraying temperature (Strict said, it is the temperature of dissolve drops the matrix surface of the impact) and dissolve the speed of the impact drops surface.

·Stel hot spraying System, which is used for light pole, Bridges, tower, the locks, shipbuilding and other structural long-term anti-corrosion and paper dryer, printing roll, crankshaft etc of workpiece surface wear spraying repair, also applies to capacitor, electroceramics electrode coating industry.

 

鋁層實用功能 Coating function

基本原則芬蘭F.N.LONGO對熱涂裝耐磨納米涂層的種類工藝,耐磨納米涂層按功能鍵可可以分為:

1、耐磨性損金屬耐磨耐磨涂層。分為抗黏住磨壞、外壁勞累磨壞金屬耐磨耐磨涂層和耐沖濁金屬耐磨耐磨涂層。這其中有的原因有抗溫度(<538C)磨壞和抗持續高溫(538~843C)破損涂覆之分。

2、耐熱抗老化反應納米表層。這種納米表層有溫度過高過程中 (里面有鈍化反應積極性、腐化性其他氣體、高與843℃的沖蝕及熱障)和熔融金屬件整個過程(至少有熔融鋅、熔融鋁、熔融鐵和鋼、熔融銅)所應運的納米涂層。

3、抗下墊面和浸漬防防耐氧化鋁層。下墊面防防耐氧化包擴工業化的氛圍音樂、鹽性氛圍音樂、田野氛圍音樂等引起的防防耐氧化;浸漬防防耐氧化包擴喝惠陽談水、非喝惠陽談水、熱惠陽談水、茶水、化學工業和食品原料加工生產等引起的防防耐氧化。

4、電導和內阻表層。這表層在電導、內阻和屏避。

5、回到規格尺寸納米鋁層。宜種納米鋁層主要用于鐵基(可銑削與可軸類的碳鋼板和耐蝕鋼)和有色板塊塑料(鎳、鈷、銅、鋁、鈦及兩人的碳素鋼)工業制品。

6、機械設備制造零部件縫隙操控涂膜。宜種涂膜可磨。

7、耐巧妙化學工業工業的的腐燭鋁層。巧妙化學工業工業的的腐燭包涵一些酸、堿、鹽,一些巧妙物物和一些巧妙巧妙化學工業工業材質的的的腐燭。

 

Coating can be divided in function according to the US F.N.LONGO of method that the classified method of thermal spraying coating.

1. Wear resistance coating. Including resistance to stick with wear, wear coating surface fatigue and resistance to blunt turbidity coating. Some of them have difference such as fight microtherm wear(<538C) and high temperature resisting wear coating(538~843C).

2. Heat resistant antioxidant coating. This coating process application of coatings including high temperature( There are oxidation atmosphere, corrosive gas, higher than 843℃ of erosion and thermal barrier) and molten metal process(There are melting molten aluminum, zinc, iron and steel, melting molten copper).

3. Atmospheric corrosion resistance and dipping coating. Atmospheric corrosion caused by corrosion including industrial atmosphere, atmosphere, atmosphere of salt field, etc; Dipping corrosion caused by corrosion including drinking water, the drinking water, hot water, salt water, chemical and food processing, etc.

4. Conductivity and resistance coating.The coating used for electrical conduction, resistance and shielding.

5. Restore size coating. The coating used for some products made by iron (Carbon steel and corrosion resistant steel that can but cutting and grinding) and non-ferrous metal (Nickel, cobalt, copper, aluminum, titanium and other alloy).

6. Mechanical components clearance control coating.The coating can be ground.

7. Chemical corrosion-resistant coating. Chemical corrosion including all kinds of corrosion such as Acid, alkali, salt, all kinds of inorganic and organic chemistry of the medium.

涂裝主設備系

成品基本特征 Product features

穩定電孤靜電噴涂工藝機是小編機構成功研制的開發的一款物品。它是以電帶來電孤為主軸,將金屬材料制絲融解,以縮小氧氣通過做霧化及冷確,將需靜電噴涂工藝用金屬材料制絲吹成微細小粒,穩定噴向經歷過預治療工件產品表皮,收獲期望耐磨涂層。

High speed arc it's research and development of a high efficiency, low energy consumption and high-tech products. It is produced as heat source, electric arc will melt metal wire, to compressed air atomization and cooling, on will be spraying with wire micro-sized particles blow in, the gush after pretreatment to the surface coating, obtain ideal.

適用性比率 Applicable scope

1. 通信鐵塔、橋梁施工、水閥門、漁業等鋼的結構噴鋅噴鋁抗腐蝕。

2. 造紙廠烘缸、包裝印刷輥、曲軸等鋼件面上損耗的噴漆消除。

3. 電容器、電瓷互聯網行業的電極材料噴塑等。

4. 工業鍋爐四管、制粉設計(通風機風扇葉片及蝸殼)、滾筒、烘缸、軸類、橡膠模具等防磨防潮噴砂層。

1. The Eiffel Tower, the bridge, the water gate, shipbuilding and other steel structure spraying zinc corrosion spraying aluminum.

2. HongGang papermaking, printing roll, crankshaft etc the surface of spraying repair wear .

3. Capacitance, electroceramics electrode coating industry.

4. Four tube boiler, system powder system (their impeller and spiral), roller, HongGang axle, mould as well as the grinding corrosion spraying layer.

 

機設備應用Model

STR-400

STR-400A

STR-250-D

插入輸出功率Input voltage

3相AC380V、50Hz

額定值輸出電壓電率Rated output power

18kw

13kw

7kw

電機額定功率電流值Rated current

400A

300A

250A

打印輸出相電壓Output voltage

21~45V

18~42V

14~36V

 

根據率Load rate

60%

端電壓調準級數Voltage regulation series

粗、細調各3檔、共9檔

面積圖面積Envelop dimensions

600×460×850

稱重Weight

215kg

195kg

140kg

隔熱級別Insulation class

E

 

核心方法參數指標 Main technical parameters

涂裝涂料

Spray materials

線纜尺寸

Wire diameter(mm)

使用工作任務電壓

Common working current(A)

負載電阻值

load voltage(V)

用氣氛帽口經

Choose air hat caliber(mm)

噴漆工作效率

Spraying efficiency(kg/h)

鋅絲Zinc wire

1.2-3.0

80-210

18-30

6-8

32

鋁絲Wire

1.2-3.0

120-240

25-38

6-8

30

銅線Copper wire

2.0

150-200

35-40

7-8

18

高合金鋼絲High carbon steel wire

2.0

150-220

10-44

8

21.5

不繡鋼纜Stainless steel wire

2.0

150-220

10-44

8

32.5

鋅鋁Zinc, aluminum

1.2-2.0

80-110

18-28

7

19-28

鉛錫錳鋼絲 Lead-tin alloy silk

1.2-3.0

 

 

 

 

 

本套設施機 由速度脈沖噴槍、脈沖靜電粉末噴涂開關電源形成。另需配套設施設施機 :廢標準氣減少機、廢氣空氣濾芯、放絲盤架。

This set of equipment by the arc gun, arc spraying of power supply. Take another corollary equipment: air compressor, air cleaner, put silk plate frame.

氣流壓為

Air pressure

輸人24v電源

Input power

效果功效

Output power

的輸出負載額定電壓

Load voltage output

電源線克重

Power weight

設定電壓值

Adjusting voltage

>0.5Mpa

380V(三相電源)50HZ

16KW

18-44V

178kg

0-24V

 

選擇整體式電機控制系統氣、電啟閉,進行更簡單方便,可實現目標長間距登高活動。

離子起飛高速度達420m/s上面的。

支承熱空氣效率達600m/s。

涂覆積聚率低于75%。

The one-piece electric control pneumatic, electric switch, the operation more

convenient, may realize the long distance race homework.

The speed of 420 particles m/s above.

Axial flow speed of 600 m/s.

Coating deposition rate of more than 75%.

 

噴槍凈重

Gun weight

的空氣的壓力

Air pressure

空氣質量損耗量

Air consumption

送絲重力

Send silk gravity

可控硅調壓范圍圖

Speed range

錄入電阻值

Input voltage

2.65kg

>0.5Mpa

>1.85m3/min

>8kg

變頻變速

≤24V(整流)

 

噴涂料儀器國產

1、弧光噴漆機首要廣泛用于鋼結構設計的的大的面積防銹及破損或加工工藝人為失誤的部件單單從表面維修和準備電容器導電金屬涂層等。

2、通常靜電噴涂建材:鋅、鋁等。

3、結合的不同操作環境的制造必須要,該焊弧噴槍可穩固在車床上對規范的大鏜孔進行噴漆。

4、實用拉式電孤放電噴槍,推式電孤放電噴槍也可讓用。

5、該交流電源將噴槍工程環境的控制、送絲控速、甲烷氣體蒸汽管道集滿身是夢想的脈沖噴粉末噴涂機械設備。

1、It is mainly used in the steel structure of the large area antisepsis and wear or processing error of parts surface repair and preparation capacitance conductive coatings, etc.

2、Main spraying materials: zinc, aluminum, etc.

3、The arc gun can be fixed in the machine tool of the rules on the great work a spray according to the different working conditions of production needs.

4、It can be used to pull type arc gun, also in push type arc gun.

5、The power supply conditions have gun control, wire feeding speed, gas pipeline, etc. Is the ideal arc spraying spraying special equipment.

電弧焊接噴砂:
電弧放電放電線纜噴塑有的是項根據了焊接的工藝的工藝的輕松性和輕便性的熱噴塑技能,這一樣板工程的單單從表面層治療技能現實上可在其他產所便捷地操作。與此同時,電弧放電放電噴塑系統性的送料程度使之可良好地采用于大單單從表面積單單從表面層治療領域,舉個例子魔幻房子的鋼的結構和魔幻輪輥。

應 用:
軸頸、軸承修復
輪輥表面修復
建筑鋼結構保護

方  法:
焊弧線纜熱靜電粉末噴涂工藝生產技術將線纜徹底解決熔解、吸霧,并將液滴引射到軸類零件界面。該生產技術運用焊弧加溫,而就不是運用氧-鍋爐燃料烈火煤氣廢金屬。在同一個雙線中等價格,BGP體統里,焊弧充分調動多個填裝了需靜電粉末噴涂工藝生產技術產物的線纜反相極頭,線纜的相交點立即品牌定位在解壓縮氧氣引射頭前面,當焊弧形成的熱能熔解線纜,引射頭將熔融液滴噴進軸類零件界面。自動化機械送料器將五種線纜持續保持送進提高焊弧靜電粉末噴涂工藝生產技術和煤氣材質的供求關系。

實 踐:
壓縮空氣噴射方法在線材電弧噴射系統的使用,使得熔融粒子的氧化速度要比其它使用惰性載流氣體系統更快。因而,線材電弧噴涂涂層的顯微照相揭示,本方法制備的材料氧化率百分比要比用等離子或HVOF系統制備的其它噴涂涂層要高,涂層的硬度也要增加不少,盡管這個氧化過程可能影響到一些應用。除壓縮空氣外,氮氣也可以作為離子化氣體以減少沉積過程中的氧化物。
線材電弧噴涂可以生產特殊的50-50仿合金涂層。因為雖然電弧必須在兩線之間激發,但線材可以是不同的材料。通過使用不同類型的兩種線材,涂層會形成混合體。如果有這種特殊的涂層需求,線材電弧噴涂將是比較實用的選擇。
 
噴鋅是各式鋁件衛生防護、玻璃鋼防水的機械設備。為避免 鋁件的表面層的硫化,既往基本上都選取噴油漆確保,其玻璃鋼防水使用期限基本上在3-5年,但是要不時性實行維修部、養生保健,用于更多人力成本人力。現選取鋁件的表面層噴砂后噴鋅、再噴油漆技藝多加確保,玻璃鋼防水使用期限能達30年上面不要養生保健。
維護方便快捷:噴涂可直接在現場進行,無需拆裝;
1.噴鋅、噴鋁、噴銅可修復性強:結構件在加工、起吊、運輸、安裝過程中,涂層易被碰壞、劃傷,電弧噴涂技術可以進行修復;
2.與金屬基體的結合力好:電弧噴涂層與基體以機械熱鑲嵌和微冶金結合共同作用,涂層表現出好的結合力,是火焰噴涂的3倍,在所有防腐涂層里結合力較好;
 3.涂層質量好:電弧噴涂(噴鋅、噴鋁、噴銅))加熱絲材方式為電弧加熱,絲材融化溫度高,融化均勻,噴涂致密,涂層質量本公司熱誠期待著有五金加工業務的各地各行業客戶與我們聯系。誠信為本,真誠為廣大客戶提供品質的五金加工產品及更完善的服務,確保品質、準時交貨、及時響應和處理客戶反饋的相關要事。